ACTIVEWEAR FABRIC RECOMMENDATIONS
- Kagan Karadeniz
- Jul 14, 2023
- 3 min read

As athleisure continues to gain popularity, activewear is no longer confined to the gym. Sneakers, hoodies, leggings, and tracksuits are now commonly seen on the streets, even paired with dressier pieces for more formal occasions.
We can't stress this enough, but selecting the right fabric is absolutely crucial, particularly when manufacturing sportswear or activewear for your brand. The choice of fabric plays a significant role in ensuring a comfortable and enjoyable workout experience. After all, who wants to feel sweaty, restricted, and uncomfortable in their outfit?
With the increasing prominence of athleisure, activewear has transcended its traditional boundaries and is now embraced as a versatile and fashionable wardrobe staple. It's essential to prioritize fabrics that offer both functionality and comfort, allowing individuals to move freely and confidently throughout their daily activities.
When launching your own activewear/sportswear line, it's crucial to consider the intended use of the garment and how the fabric can enhance its performance.
Take note of key properties such as anti-bacterial features, moisture-wicking capabilities, breathability, and resistance to mold. Also, pay attention to fabric characteristics like stretch, stiffness, lightness, and how it feels against the skin.
For high-intensity workouts, prioritize properties such as anti-stink, anti-chafe, and high-performance materials that efficiently wick sweat away from the surface and skin. This ensures the wearer stays cool, dry, and comfortable. Fabrics that retain moisture for longer durations can lead to chafing and unnecessary weight.
In sports that demand movement and flexibility like yoga or pilates, focus on activewear fabrics that are breathable, non-restrictive, durable, and comfortable. These fabrics should possess strength while being stretchy enough to withstand rigorous movements without tearing (passing the 'squat test').
By considering these factors, you can select fabrics that align with the specific requirements of your activewear line, ultimately enhancing the overall performance, comfort, and durability of your garments.
STAY AWAY FROM COTTON FABRICS
While cotton is adored for its breathability, hypoallergenic nature, and easy care, it is not suitable for activewear or sportswear garments.
Cotton is a hydrophilic material that retains a significant amount of water and has a slow drying time. Wearing wet cotton can result in discomfort, as it feels clammy and heavy. In hot weather, cotton garments can lead to chafing, while in cold weather, they can contribute to hypothermia.
To ensure the best workout experience, it's advisable to opt for lightweight materials that are breathable and moisture-wicking. These fabrics will keep you comfortable by allowing airflow and efficiently managing moisture. Read on to discover some of our recommended alternatives.
BEST ALTERNATIVES
Nylon: For activewear, nylon is a favored option due to its durability and moisture-wicking properties. It's lightweight, dries quickly, and offers good stretch for high-intensity activities.
Polyester: Another popular choice is polyester, known for its moisture-wicking abilities, lightweight feel, and color retention. It can be blended with other fibers to enhance breathability and stretch.
Spandex/Elastane: Spandex, also called elastane or Lycra, is a stretchy synthetic fiber often blended with other fabrics to provide flexibility and shape retention. It ensures comfortable movement and support.
Bamboo Fabric: An eco-friendly choice, bamboo fabric is valued for its softness, breathability, and moisture-wicking properties. It is naturally hypoallergenic and offers UV protection, making it suitable for sensitive skin.
Merino Wool: Merino wool is a natural fiber that excels in activewear due to its moisture-wicking and temperature-regulating qualities. It is breathable, odor-resistant, and provides warmth even when wet, making it ideal for outdoor activities.
Microfiber Fabrics: Microfiber fabrics, such as micro polyester or micro nylon, are fine synthetic fibers that provide excellent moisture management and breathability. They are lightweight, quick-drying, and offer a comfortable feel, commonly used in tops, shorts, and underwear.
It's worth noting that fabric blends are often used to combine the benefits of different materials. For example, a common blend is polyester and spandex, which offers a good balance of moisture-wicking, stretch, and durability. When selecting activewear fabrics, consider the specific requirements of your intended activities, such as the level of impact, desired breathability, and climate conditions. Additionally, ensure that the fabrics you choose meet any specific performance or sustainability standards you have in mind.



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